The pix are self explanatory. Be very careful working with lye, keep it off your skin and eyes. I bolt the adapter I made to the inlet with a copper gasket. I carefully fill the water jacket to about an inch from the top with a strong lye solution. The lye gives off lots of heat when mixed, use cold water and mix it up little by little. Let it sit in the block for a week. The head is off, obviously. After a week, put a bucket under the hose of the inlet fitting hose, and open the valve into a bucket. Neutralize the lye with a half gallon of vinegar. Now you have a bucket of water where you once had lye. This can be done with the engine in the car. Work carefully to avoid getting lye into the cylinders; it will destroy your babbitt in a heartbeat. At ACE hdwe, anyway, you can still get lye, have to ask because they keep it behind the counter. Use the other fitting which attaches to your garden hose. open the valve carefully to flush, you don't want a big rush of water. Use the bowden cable sheath in your cordless drill, (stiffer than a speedo cable) and massage that thing all over the place, especially behind #4 and between 3&4. Flush with water again. Repeat until no more rust or scale comes out. The rust/scale shown I just got from a friend's block. It is only a small fraction of what I got out, the rest managed to wash away down the driveway.
This is tedious but you will have the cleanest water jacket in the county, and your radiator won't clog up when that crap breaks lose on a longer/hotter run. Be aware that the lye does no harm to the cast iron at all.
Machine shops used to have a large hot tank filled with lye solution and soaked blocks in it. The EPA got a hold of all that and now all bets are off. Clean it yourself, that way you will know exactly what you have.
flush fittings.jpglye.jpgdrill and bowden.jpgrust.jpg
This is tedious but you will have the cleanest water jacket in the county, and your radiator won't clog up when that crap breaks lose on a longer/hotter run. Be aware that the lye does no harm to the cast iron at all.
Machine shops used to have a large hot tank filled with lye solution and soaked blocks in it. The EPA got a hold of all that and now all bets are off. Clean it yourself, that way you will know exactly what you have.
flush fittings.jpglye.jpgdrill and bowden.jpgrust.jpg
Comment